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FRAMEWORKS
Instrumented Share
The proportion of your known failure modes that something now stops automatically. Take the last twenty production incidents and ask, for each one, whether a recurrence would halt the work on its own or whether somebody would have to notice. Count the ones that would stop and divide by twenty.
Fallback Capacity Ratio
Manual daily capacity divided by daily volume. Multiply the throughput one trained person achieved before automation by the number of people who have actually done the work by hand, then divide by the volume the process handles per day. Below 1.0 the manual fallback cannot keep pace with incoming work.
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